Set the PPR welding machine to 260 ±10 °C. Heating, joining and cooling times change with pipe outside diameter; the SPK chart below covers sizes from 20 to 110 mm.
Important: These settings are for PPR/PP-R socket fusion. Do not apply the same temperature and timing to PVC waste pipe; use the gasketed or suitable solvent-joint method specified for that product.
How to weld PPR pipe
- Cut the pipe square. Make sure the cutter, welding sockets and product surfaces are clean, dry and free from oil.
- Fit an undamaged, correctly sized coated socket and allow the welding machine to reach 260 ±10 °C.
- Push the pipe and fitting straight onto the socket at the same time, without twisting.
- At the end of the diameter-specific heating time, remove both parts without twisting and join them immediately.
- Align within the permitted processing time. Do not rotate or load the joint during cooling.
- Complete the leak or pressure test required by the project procedure before concealing the installation.
Common PPR fusion mistakes
- Angled or burred pipe cuts
- Using worn or contaminated welding sockets
- Underheating or overheating the joint
- Twisting the parts during heating or joining
- Loading the joint before cooling is complete
- Overtightening threaded fittings or using an unsuitable sealing material
PPR fusion time chart
| Pipe outside diameter(mm) | Welding equipment | Heating time(s) | Processing time(s) | Cooling time(min) |
|---|---|---|---|---|
| 20 | Manual welding tool | 5 | 4 | 2 |
| 25 | Manual welding tool | 7 | 4 | 2 |
| 32 | Manual welding tool | 8 | 6 | 4 |
| 45 | Manual welding tool | 12 | 6 | 4 |
| 50 | Manual welding tool | 18 | 6 | 4 |
| 63 | Welding machine | 24 | 8 | 6 |
| 75 | Welding machine | 30 | 10 | 8 |
| 90 | Welding machine | 35 | 10 | 10 |
| 110 | Welding machine | 50 | 12 | 10 |