Set the PPR welding machine to 260 ±10 °C. Heating, joining and cooling times change with pipe outside diameter; the SPK chart below covers sizes from 20 to 110 mm.
Important: These settings are for PPR/PP-R socket fusion. Do not apply the same temperature and timing to PVC waste pipe; use the gasketed or suitable solvent-joint method specified for that product.
How to weld PPR pipe
- Cut the pipe square. Make sure the cutter, welding sockets and product surfaces are clean, dry and free from oil.
- Fit an undamaged, correctly sized coated socket and allow the welding machine to reach 260 ±10 °C.
- Push the pipe and fitting straight onto the socket at the same time, without twisting.
- At the end of the diameter-specific heating time, remove both parts without twisting and join them immediately.
- Align within the permitted processing time. Do not rotate or load the joint during cooling.
- Complete the leak or pressure test required by the project procedure before concealing the installation.
Common PPR fusion mistakes
- Angled or burred pipe cuts
- Using worn or contaminated welding sockets
- Underheating or overheating the joint
- Twisting the parts during heating or joining
- Loading the joint before cooling is complete
- Overtightening threaded fittings or using an unsuitable sealing material
PPR fusion time chart
| Welding Rules DVS 2207 | Pipe Outer Diameter (mm) | ||||||||
| 20 | 25 | 32 | 45 | 50 | 63 | 75 | 90 | 110 | |
| Manual Welding Tool | Machine Welding | ||||||||
| Heating duration (s) | 5 | 7 | 8 | 12 | 18 | 24 | 30 | 35 | 50 |
| Processing duration (s) | 4 | 4 | 6 | 6 | 6 | 8 | 10 | 10 | 12 |
| Cooling duration (min) | 2 | 2 | 4 | 4 | 4 | 6 | 8 | 10 | 10 |